Super Stainless Steel

S32101 Supply Detail

Category

  • Bar and Rod

  • Plate and Sheet

  • Strip

  • Pipe and Tube

  • Wire

  • Welding

  • Powder Material

  • Cast Products

  • Forged Products

  • Fittings

  • Fastening

    Forms & Sizes

    Round Bar:
    φ2–500 mm, 1–6 m length

    Flat/Square Bar:
    4–100 mm thickness/width

    Hex Bar:
    A/F 3–100 mm

    Hollow Bar:
    OD 20–300 mm

    Forms & Sizes

    Sheet:
    0.3–6 mm thickness

    Medium Plate:
    6–25 mm thickness

    Heavy Plate:
    25–100 mm thickness

    Forms & Sizes

    Standard Strip:
    0.05–3 mm thick,
    10–600 mm wide

    Precision strip:
    0.01–0.5 mm thick,
    tight tolerance ±0.005 mm

    Foil:
    0.005–0.1 mm thick

    Forms & Sizes

    Seamless Tube:
    OD 6–450 mm,
    WT 1–50 mm,
    1–12 m length

    Welded Tube:
    OD 10–600 mm,
    WT 1–20 mm

    Capillary Tube:
    OD 1–10 mm,
    WT 0.1–2 mm

    Forms & Sizes

    Wire Form:
    Cold Drawn Wire,
    Bright Wire,
    Spring Wire,
    Fine Wire,
    Ultra-fine Wire

    General Diameter:
    φ0.1–10 mm

    Coil Weight:
    50–500 kg,
    customizable tolerance

    Forms & Sizes

    Solid Wire:
    φ0.8–4.0 mm

    Flux-cored Wire:
    φ1.2–4.0 mm

    Welding Rod:
    φ2.0–5.0 mm

    Forms & Sizes

    Powder Form:
    AM 3D Printing Powder,
    Spherical Powder,
    Gas-atomized Powder,
    Water-atomized Powder

    Particle Size:
    10–150 μm

    Sphericity:
    ≥90% for AM grade

    Forms & Sizes

    Cast Ingot:
    φ200–800 mm

    Precision Casting:
    min wall 0.5 mm

    Cast Pipe:
    OD 100–600 mm,
    WT 10–50 mm

    Forms & Sizes

    Forged Bar:
    Φ35–500 mm

    Forged Ring:
    OD 200–2000 mm

    Forging Weight:
    1–5000 kg

    Forms & Sizes

    Fittings Form:
    Elbow, Tee, Reducer, Flange, Cap, Outlet, Lap Joint

    Size range:
    1/2''–24'' (DN15–DN600)

    Wall thickness:
    Sch10–Sch160, STD, XS, XXS

    Pressure Class:
    150–2500 LB

    Forms & Sizes

    Fastening Form:
    Bolt, Nut, Screw, Stud, Washer, Pin, Rivet

    Metric: M3–M64

    Imperial: #4–2.5''

    Length: 6–500 mm

S32101 Product Description

Overview

S32101 is a low-nickel, nitrogen-enhanced lean ferritic-austenitic (duplex) stainless steel, with a microstructure balanced to roughly equal ferrite and austenite. This datasheet presents the material within the American standard system.

With about 21.5% chromium, 5% manganese, 1.5% nickel, 0.45% molybdenum and 0.22% nitrogen, S32101 uses manganese to substitute for part of the nickel, giving a cost-stable, low-nickel grade. It was developed as a general-purpose substitute for 304 and 304L, with corrosion resistance superior to 304L and in some cases comparable to 316L, roughly twice the yield strength of 300-series austenitics, and greater chloride stress-corrosion-cracking resistance (PREN ~26). The higher strength allows thinner cross-sections and material savings. Because of embrittlement risk, it should not be used above about 250-300 °C.

Typical applications include storage tanks, pressure vessels, structural components, water and sewage treatment, pulp-and-paper equipment and transport, where strength and chloride-SCC resistance are needed at lower nickel cost.

1. Physical Properties

Values for the solution-annealed condition.

Property Value Unit
Density 7.8 g/cm³
Melting range 1385-1440 °C
Young's modulus (20 °C) 200 GPa
Thermal conductivity (20 °C) 15 W/m·K
Coefficient of thermal expansion (20-100 °C) 13 µm/m·°C
Specific heat (20 °C) 500 J/kg·K
Maximum continuous service temperature ~250-300 °C
Magnetic response Ferromagnetic (duplex)

2. Chemical Composition (wt %)

Composition per ASTM A240.

Element Symbol Min % Max % Role in Alloy
Iron Fe Balance Base element
Chromium Cr 21.0 22.0 Ferrite former; corrosion resistance
Manganese Mn 4.0 6.0 Austenite former (substitutes for Ni)
Nickel Ni 1.35 1.70 Austenite former; phase balance
Molybdenum Mo 0.10 0.80 Pitting resistance
Copper Cu 0.10 0.80 Acid resistance
Nitrogen N 0.20 0.25 Austenite former; strength; pitting
Silicon Si 1.00 Deoxidiser
Carbon C 0.040 Low (intergranular resistance)
Phosphorus P 0.040 Residual impurity
Sulphur S 0.030 Residual impurity

Nominal: lean 21.5Cr-5Mn-1.5Ni-0.45Mo-N duplex. PREN ~26. Manganese substitutes for part of the nickel.

3. Mechanical Properties

Solution-annealed condition, per ASTM A240 for UNS S32101.

Property Value Unit
Tensile strength >=650 MPa
0.2% yield strength >=450 MPa
Elongation at break >=30 %
Brinell hardness <=290 HB
Rockwell hardness <=31 HRC

Confirm against the mill test report.

4. Corrosion Resistance

Environment Performance Notes
Chloride SCC Excellent Duplex advantage over austenitics
General corrosion Very good Superior to 304L, comparable to 316L
Chloride pitting Good PREN ~26 (lean)
Crevice corrosion Good Better than 304L
Sulphuric acid Good Comparable to 316L in some media

Designed as a low-nickel substitute for 304/304L, with better strength and SCC resistance.

5. Heat Treatment

Not hardenable by heat treatment; properties are set by solution annealing and phase balance.

Solution Anneal approximately 1020-1100 °C, followed by rapid water quench to retain the balanced ferrite-austenite structure and avoid embrittling intermetallic phases. Avoid prolonged exposure in the 300-1000 °C range (sigma-phase / 475 °C embrittlement); do not use above ~250-300 °C in service.

6. Weldability and Joining

Good weldability by common fusion methods; use a matching lean-duplex or 2209-type filler and control heat input to maintain phase balance.

Process Applicability Filler / Consumable
GTAW / TIG Good Lean-duplex or ER2209
GMAW / MIG Good Lean-duplex or ER2209
SMAW / stick Good Matching duplex electrode

No preheat; control interpass temperature and heat input to maintain phase balance.

7. Machinability and Fabrication

Machining Guidelines

Parameter Recommendation
Machinability Good for a duplex; often easier than other duplex grades
Work hardening Significant; positive feeds, avoid dwelling
Coolant Ample flood coolant

Forming Processes

Process Notes
Hot forming ~1150-950 °C; solution anneal + quench afterward
Cold forming Higher forces than austenitics (high duplex strength)

8. Applications

Industry Typical Components Key Requirements
Storage / containment Tanks, pressure vessels, silos Strength + SCC resistance, low cost
Water / municipal Sewage treatment, water tanks Chloride resistance
Structural Building, transport, structures High strength-to-weight
Pulp & paper Process equipment Chloride + caustic resistance

9. Available Product Forms and Standards

Product Form Standard Notes
Plate, sheet and strip ASTM A240 / ASME SA-240 · UNS S32101
Bar and shapes ASTM A276 / A479 · UNS S32101
Seamless / welded tube ASTM A789 · UNS S32101
Seamless / welded pipe ASTM A790 · UNS S32101
Sour service NACE MR0175 / ISO 15156 Acid-gas applications

Low-nickel lean ferritic-austenitic (duplex) stainless steel. UNS S32101.

10. Comparison with Related Alloys (UNS System)

UNS Cr % Ni % Mo % N % Best Used For
S32101 21-22 1.35-1.70 0.1-0.8 0.20-0.25 Lean low-Ni duplex; 304/304L substitute
S32304 21.5-24.5 3.0-5.5 0.05-0.6 0.05-0.20 Lean duplex
S31803 21-23 4.5-6.5 2.5-3.5 0.08-0.20 Standard duplex
S30403 18-20 8-12 Austenitic general service
S31603 16-18 10-14 2.0-3.0 Austenitic, chloride service

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